In a fast-paced industry where time, efficiency, and sustainability are critical, Ilium Composites continues to lead with the latest evolution of their pultrusion reinforcement, FLEXmat amplify. Originally groundbreaking as the first pultrusion reinforcement with an integrated PES surface veil without stitching or chemical binders, the newest iteration of amplify enhances efficiency, sustainability, and cost-effectiveness like never before.

Here’s how FLEXmat amplify enhances production while maximizing output, quality, and environmental responsibility.

Single Process, Double Efficiency

With the next-generation FLEXmat amplify, Ilium has innovated a single-process solution combining reinforcement and the surface veil in one streamlined step. This approach not only slashes production time by over half but also cuts down costs significantly. Traditional methods require separate processes for assembling reinforcement and applying a surface veil, often leading to inefficiencies. With amplify’s advanced manufacturing technique, the time and complexity associated with producing high-performance, aesthetic finishes in pultrusion are drastically reduced, allowing for rapid production that maintains quality at scale.

Strength in the Cross Direction

FLEXmat amplify features exceptional strength in the cross direction, a crucial factor for applications where multi-directional reinforcement is needed. This design enhances performance during high-stress scenarios and ensures structural integrity across the pultrusion profile.

Sustainability at Its Core

Ilium understands that a commitment to sustainable practices is essential for the future of composites manufacturing. The FLEXmat amplify process runs on minimal energy, which reduces its environmental footprint. Ilium’s innovative approach also extends to recycling – waste materials generated during production are being trialed for reuse, which minimizes waste output and promotes circular production practices. These features make FLEXmat amplify a greener choice for manufacturers looking to improve their environmental impact.

Redefining Cost and Aesthetic Value

FLEXmat amplify offers an aesthetic surface finish by reducing the visibility of glass fibers on the gelcoat or pultruded part without adding the expense of secondary veils. This low print pultrusion capability offers a clean, smooth finish that enhances the overall appeal of the final product, especially for applications where aesthetics are essential. Not only does this eliminate additional costs, but it also simplifies the process, allowing companies to achieve premium quality at a fraction of the typical expense.

Integrated Veil Advantage

Unlike conventional mats that require a separate surface veil, FLEXmat amplify’s integrated PES surface veil ensures uniform behavior throughout the reinforcement. This integration minimizes the risk of folding or creasing, which often occurs with non-integrated veils. The consistent, seamless interaction between the mat and veil significantly contributes to a smoother pultrusion process, reducing material defects and enhancing overall efficiency.

Designed for Versatile Performance

Built with a high-performance, randomly oriented glass fiber reinforcement, FLEXmat amplify is optimized for pultrusion and continuous lamination processes. This product maintains structural integrity without stitching or chemical binders, offering unmatched tensile strength and multi-resin compatibility in a single, versatile solution. Its resistance to stretching in the die also means a longer die life, further enhancing the cost efficiency of the pultrusion process.

FLEXmat amplify’s polyester surface veil brings more than an aesthetic finish; it also offers enhanced chemical resistance, blistering protection, and moisture ingress prevention. This makes it ideal for high-stress applications that demand durability and an attractive finish, providing market leading surface quality without needing costly post-processing.

Efficiency That Boosts Your Bottom Line

FLEXmat amplify’s unmatched speed and ease of integration can reduce cycle times by over 50%, directly impacting your bottom line. Faster production speeds mean less downtime, increased throughput, and higher profit margins. Ilium’s proprietary technology allows production lines to operate up to 20 linear meters per minute, an impressive rate four to five times faster than conventional pultrusion setups. This efficiency translates to up to 60,000 kg of product per day, showcasing the incredible production capabilities that can transform an operation’s productivity.

FLEXmat amplify: The Future of Pultrusion Reinforcement

At Ilium, innovation is driven by the needs of customers and the ever-evolving demands of the composites market. FLEXmat amplify is not just a product; it’s a commitment to improving production efficiency, sustainability, and quality, providing a competitive advantage for manufacturers worldwide.

As a high-performance solution designed to maximize efficiency and sustainability, FLEXmat amplify represents Ilium’s dedication to pushing the boundaries of what pultrusion can achieve. With FLEXmat amplify, companies can look forward to better margins, faster production, and a more sustainable future.